Basic concepts of level gauge sightglasses

The level gauge, or sightglass is to liquid level measurement as manometers are to pressure measurement: a very simple and effective technology for direct visual indication of process level. In its simplest form, a level gauge is nothing more than a clear tube through which process liquid may be seen.

A level gauge is not unlike a U-tube manometer, with equal pressures applied to both liquid columns (one column being the liquid in the gauge sightglass, the other column being the liquid in the vessel).

Level gauge valves exist to allow replacement of the glass tube without emptying or depressurizing the process vessel. These valves are usually equipped with flow-limiting devices in the event of a tube rupture, so too much process fluid does not escape even when the valves are fully open.

Some level gauges called reflex gauges are equipped with special optics to facilitate the viewing of clear liquids, which is problematic for simple glass-tube sightglasses.

A weakness of glass-tube level gauges is the glass tube itself. The tube must be kept in a clean condition in order for the liquid level to be clearly visible, which may be a problem in a dirty-liquid service. Also, glass tubes may rupture if subjected to thermal or mechanical shock. One solution to this problem is to eliminate the glass tube entirely, replacing it with a non-magnetic metal tube (e.g. stainless steel) containing a magnetized float, with magnet-sensing indicator flags outside of this tube to visually indicate level.

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