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Tank Terminal Automation System

We provide a set of hardware and software to solve all the automation requirements in a tank terminal automation; starting with access control, loading, printing, product movement, balance, inventory, ERP Connection, site exit and more.

The flexibility is based on functional modules which provides flexibility for each functionality requries whilst guaranteeing tank terminal automation operations. Typical applications include: Receipt / dispatch by truck, barge, rail wagon, pipeline, access control, inspections, kiosk functionality, automatic bay / berth allocation, sealing, blending, additive, automatic tank farm control and more. .

The tank terminal automation system architecture includes: workstations, engineering stations, servers, printers, communication with field elements like: presets, card readers, weight bridge and tank gauging systems. It is also possible to interface with enterprise systems software.

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Advanced Servo Gauge

Servo gauge for liquids in tanks. Standard range to 88 feet (27m), extended ranges from 115 to 492 feet (35 to 150m). Good for process temperatures to 392F (200C) and pressures to 90 PSI. FM-Approved NEMA 4X, IP66/67 enclosure. SIL 2/3 certified.

Servo gauge for liquids in tanks. Standard range to 88 feet (27m), extended ranges from 115 to 492 feet (35 to 150m). Good for process temperatures to 392F (200C) and pressures to 90 PSI. FM-Approved NEMA 4X, IP66/67 enclosure. SIL 2/3 certified. measures liquid level, density and water interface level measurement with the highest accuracy available in the marketplace. With its Servo Gauge Auto Test feature, you can use it in overfill protection loops to prevent spillage. It is designed with minimal moving parts and a modular construction for easy maintenance to help you drive down operational costs.

The servo gauge meets all international standards. A software add-on provides diagnostics so the ATG can be used in SIL-rated loops. With these diagnostics, the safety proof-test interval can be extended to 5 years.

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High Accuracy Automatic Tank Gauge

When you are ready to upgrade your existing automatic tank gauge, we can provide a single piece or a whole inventory management system. We understand not all applications demand the highest accuracy; this is why we have two ranges of radar, servo and automatic level gauges that are suitable for all applications.

Automatic tank gauge it is essential for day to day operations to ensure that each automatic tank gauge is working within safe working limits and that tank capacity is being fully utilised. All solutions from automatic tank gauge are optimised to provide high performance to ensure that the operator is kept in touch with tank movements.

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Tubular level gauge

Tubular Level Gauge is the simplest form of level indication. General Instruments Consortium offers economical and reliable level gauges for direct reading of level in tanks / vessels. Tubular Level Gauges are used to visualize the level in low or medium pressure application.

Tubular Level Gauges are mounted on the side of the tank / vessel. It consists of Glass Tube, Packing Material, End Blocks and Isolation Valves, vent plug, drain valve etc.

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The Art of Servo Gauge

Servo tank gauges are a considerable improvement over the float driven instruments. They were developed during the 1950s. In this servo gauge, the float is replaced by a small displacer, suspended by a strong, flexible measuring wire. Instead of a spring-motor, servo gauges use an electrical servo motor to raise and lower the displacer.

Manual Gauging 8 displacer and controls the servo system. The motor also drives the integral transmitter. Mechanical friction in the servo system, transmitter, local indicator and alarm switches has no effect on the sensitivity and accuracy of the servo gauge. Also, turbulence has no direct effect. An integrator in the serve control system eliminates the effects of sudden product movements.

The servo gauge not only produces an average level measurement under turbulent conditions, but it also eliminates unnecessary movements and reduces wear and tear, greatly extending the operational life of the instrument.The original servo gauge does not look much like today’s modern version. The instruments have evolved into highly reliable mature products, and are gradually replacing mechanical float gauges, cutting down on maintenance and improving on inventory results.

Modern intelligent servo gauges have very few moving parts, resulting in long term reliability and accuracy. They also have a high degree of data processing power. The instruments do not merely measure the liquid level but are also capable measuring interface levels and product density. Accurate, programmable level alarms are standard. Accuracy’s of better than 1 mm (1/16 inch) over a 40 m (125 ft) range can be attained. The exceptional accuracy and reliability has resulted in the acceptance of the measurements and remote transmission, by Weights & Measures and Customs & Excise authorities in many countries.

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Automatic tank gauge system advantages

The tank is a sealed space and we can’t see the liquid inside with eyes or simple measurement.

At this time we need a professional instrument to measure the liquid inside the tank. Secondly, there are a number of mobile tanks which need real-time monitoring of oil content in the tank, and the level of the instrument is very good to play a role in supervision.

With our tank gauge system, we can monitor the oil of the tank through the ultrasonic transmission data and the data will be transmitted to the database.

People can know about the information of the oil through PC or mobile terminal, which can manage and monitor the vehicle, preventing oil theft and oil leakage.

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Other level gauges

Beyond the specific types of level gauges mentioned above, there are several other types of level gauges that exist. A common one is the fuel level gauge used to report the level of fuel in motor vehicles. Also, there are level gauges that rely on ultrasonic technology or guided wave radar to assess the level of fluids.

Compressed gas such as LNG and LP also have gauges that can be used to assess the amount of remaining gas available. Some of these rely on weight or sense the change in temperature on the tank surface where the vapor-liquid interface occurs.

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Integrated tank terminal automation solution

We are selected refinery to design and implement its terminal automation system to cost-effectively enhance system reliability and availability for bitumen loading operations at the refinery’s Eastham Terminal.

The scalable, enterprise level midstream logistics management solution based on tank terminal automation software and DeltaV distributed control system (DCS) is helping the terminal achieve its goals of digitally transforming its operations and accelerating on a path toward top quartile performance.

Our previous system resulted in many operator interventions on a daily basis. Today, there are practically zero interventions due to the reliability of our new system, leading to a significant reduction in downtime and maintenance costs.

The accuracy and performance of tank terminal automation solution have also helped us maximise tanker load quantities and minimise the potential for safety incidents. As a result, loading delays that were commonplace are no longer a burden and our customer service levels have significantly improved.

Addressing critical system and asset availability issues requires modernisation, and our integrated solution is enabling optimisation. Operators can now access real-time inventory levels and other operational data on demand to minimise costly errors and delays.

Tank terminal automation solution includes TerminalManager software for management of terminal operations and commercial activities and the DeltaV DCS for accurate blending control and movement.

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How To Choose A Tank Gauge for LPG LNG

What Is a Tank Gauge for LPG LNG?

A Tank Guages or tank level indicator is a piece of equipment used to measure the internal contents remaining in a tank (be it Diesel, AdBlue®, Petrol or other fluid). It gives a visual guide to the owner or user showing the remaining contents of a tank either digitally or via an analogue clock face.

a Few Things To Remember

A few things need to be taken into account when choosing which tank gauge for LPG LNG is suitable for you:

  • How large is the tank you are going to use the gauge for? (The larger the tank the more accurate you want the gauge to be)
  • How much are you looking to spend?
  • Are you looking to have it powered by a battery, the mains, or not at all?

What Types are Avaliable?

Float/Cat Tank Gauges for LPG LNG

A Float/Cat & Mouse tank gauge for LPG LNG is the simplest form of measuring the internal contents of a tank. They generally mount directly into the top of a tank, with the float mechanism situated directly underneath. This type of gauge provides a simple indication of tank contents. They generally have an analogue screen and are a fairly simple, yet effective way of measuring fuel levels. This style of gauge gives an approximation of the tank contents. They are a relatively cheap option but they are not particularly accurate.

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Why you need to use an automatic tank gauge?

Using an Automatic Tank Gauge has replaced manual dip-stick measuring as the preferred inventory control solution for retail fuel sites with underground fuel storage tanks. A single Automatic Tank Gauge panel/console can be connected to probes and electric line leak detectors across multiple tanks to manage an entire fuel site’s inventory. The tank probes accurately measure the amount and temperature of any fuel or water in a tank and report it back to the Automatic Tank Gauge .

There are four primary functions of an Automatic Tank Gauge:

  • Inventory control and measurement (Up to Custody Transfer levels)
  • Leak detection
  • Compliance tracking
  • Flow rate monitoring

Fuel site owners using an Automatic Tank Gauge are able to accurately assess the amount of fuel currently available for dispensing in each tank. By checking the inventory daily, an owner is able to understand their sites’ business cycles, how much inventory they need on hand, and when they need to schedule deliveries. Tight inventory control can help identify variances in fuel amounts that might be caused by inaccurate deliveries, malfunctioning equipment, or theft.

An Automatic Tank Gauge can perform the leak detection test by taking product level and temperature readings nearly continuously for a set period of time to determine if a changing product level may be due to a leak. Some Automatic Tank Gauges perform both Statistical and Continuous Statistical Leak Detection by taking inventory readings over the course of a set period whenever there is no pumping action. The system statistically analyses the data to determine if the tank is tight or leaking.

Compliance is an important aspect of running a gas station as a failed inspection may result in downtime or fines. An Automatic Tank Gauge system can help an owner detect leaks, test pump flow rates, and record inventory reconciliation. Installing an Automatic Tank Gauge system not only helps a station owner perform compliance tests, but it can also help maintain the documentation necessary to supply inspectors. Many tank gauges include a printer for creating physical documentation at set times.

This article comes from smartflowtech edit released